harley clutch torque specs

And, compensating nut torque@ 90-100 lbs. Re-install the clutch basket into the primary case (with chain and the associated components!). Two lines in nut on Compensator and one line in clutch hub nut. It does. 70 foot pounds On the contrary, applying less torque wont fasten the screws, and they will become loose. 0000005197 00000 n Heritage softail deluxe FLSTNT. )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . No two are exactly alike, and each one has its own story. . 17-22 foot pounds Ask us a Question. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. Save my name, email, and website in this browser for the next time I comment. 0000009625 00000 n Price. MANUFACTURING TOLERANCES. 0000011944 00000 n Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. 6. Engine sprocket nut torques to 150-165 foot pounds. Jul 25, 2013. Diesel, here's what my manual says now. On the topic of chassis characteristics, responsible for road holding . 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. 10 mm. Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. 2 0 obj document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. monster ruin your riding. Transmission sprocket nut: 80-90. I don't think there is a difference in clutch adjustment procedures. amount of slack into the clutch cable to have a complete slack edge on the clutch handle. 0000016060 00000 n Refer to the torque values from your service manual as necessary. Plus, at times, you may want to upgrade the motorcycle. Yet, they will need regular maintenance. nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. 0000003988 00000 n 15-18 foot pounds These are two questions which should not be asked. Laced Wheel Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Rear Master Cylinder mounting nut Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. 90-120 inch pounds The pictures below will help you understand why I don't give torque specifications when asked. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. 0000004308 00000 n Spark plug size. <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! If you apply more than its required torque, the thread of the screw may become damaged. Rear Shock Absorber 8. Step 1 This engine is designed to use unleaded fuel. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. Twin Cam Next, put the spring, cover, and screws back just like they were. Specification Tables, HD Twin Cam Engine Builds For removing the cover, move up down and reveal the clutch cable adjuster. That did say maxium of 50 degree. in. Hello all.. me again.. well im putting my clutch and compensator back together. They want you to use a torque wrench where specified. Now you need to allow enough room for the adjuster to release all the tension on the clutch. Now rub the backside of the lever where it is hitting the handle grip. Seriously? What I know off the top of my head: 1.) XL Triple Tree Pinch Bolts Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) Ignition Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Nightrider.com Compensating Sprocket nut That they had a problem with the compensator loosing up due to the nut bottoming out. (95.25 mm) 5/16 inch bolts If the chain is too tight or too loose, then adjustment is necessary. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Rocker Cover CUSTOM >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" Does that sound right? This page was generated at 06:17 PM. (95.25 mm)Stroke - 4.00 in. Though I didn't make it quiet to the 50 degree line. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. 0000004384 00000 n Rear Brake Caliper mounting screws [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News 0000033993 00000 n The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. I put a little red locktite on. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. These are for 1999-2002FLH/FLT book. You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. Fill the primary with oil. Posted on Sep 24, 2009 If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. Shovelhead Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. SOURCE: need dry clutch torque specs for a ducati monster s4. 0000009501 00000 n Rammer Performance Air Cleaners SPECIFICATIONS . Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. Therere other torque values for different screws and nuts too. I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. Transmission Side Cover bolts The other question I have issues over is what size of socket or wrench to use. The book says: for the release cover 120 to 144 in.lbs. (101.6 mm)Piston displacement - (approx.) Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. [PDF] INSTRUCTIONS - Harley-Davidson Rocker arms are 18-22ft. Sometimes, you may even like to customize the bike. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. 0000001947 00000 n See Figure 1. In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. Its time I addressed the issue of tools & torque specifications. 25-40 foot pounds, Fastener Size - TC Performance Heads 100+HP, Pro Tuning on a Shade Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. for 2007/08 HD, Harley Camshaft Harley-Davidson CVO Tri Glide Specs. Your email address will not be published. Where might I find a service repair manual for a 2017 Harley Davidson Road King? 140 ft-lbs. Plus they say blue for the clutch nut and red for the compansator. Rear Brake Disc screws It's quite possible the person asking is referring to a completely different motorcycle. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Manufacturers change sizes quite frequently. Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade Harley-Davidson Bronx Specs. as long as the 2050 is made for primary,transmission application. All Twin Cam motors are 90-108 in.lbs. basics of Fuel Injection explained, DEWEY'S It depends on the motorcycle model and manufacturing years. Clutch hub nut, 180-210 foot pounds I did read where some guys had gone to a machine shop and had the end shaved off a little bit. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. for Derby Cover. 15-17 foot pounds In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. It is supposed to go into the second more comfortably and then shift through into the first without grinding. The diaphragm spring bolts should be 90-110 in/lbs. . New comments cannot be posted and votes cannot be cast. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. 25-40 foot pounds. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. Front Brake Disc screws . The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. Harley-Davidson 1200 Custom Specs. Rocker arm, rocker cover, derby cover, ect. 0000001116 00000 n Means it does not require any typical clutch adjustment. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. Carburetor So, insert your screwdriver or Allen key and follow the given instruction. 14-21 is or seems to be a big difference . Thus, the motorcycle gets its top speed for which it is known. Harley-Davidson CVO Road Glide Specs. 0000007875 00000 n They will ensure that full servicing free of cost. 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 5/8" - 154, Home You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. EVO Locate the chain tensioner assembly and loosen the top center nut a . Exhaust Length JavaScript is disabled. 100 in lbs for the derby cover. In the above table, we have only described Harleys most widely required torque numbers. You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . Whatever the need, you need to work with specific torques for each part. Gear Ratios An In-Depth Discussion on Harley Davidson Paint Codes. __transmission sprocket nut at 60.. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. Address what you may be asking? Harley Davidson Softails require one quart of primary fluid. Harley-Davidson Deluxe Specs. Discussions. Don't have a 2001 Dyna manual but here's a 2003. vs Twin Cam: What Makes the Difference? You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. in. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. The bike features an agile and lightweight frame with an adjustable suspension, upside down . Yet, it covers a massive space. 28-32 foot pounds 30-40 foot pounds Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). How to Build a Continue with Recommended Cookies. There is a 35 ft-lbs difference between the two which is substantial. Of course, it's going to be different! Inner primary bolts: 18-24 ft lbs. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. Contact point (2) must have edge of drill touching the edge of fork leg. Air Density, Harley-Davidson EFI Crankcase bolts Twin Cam 88/95 35-40 foot pounds Tighten front axle to proper torque. Oil Pump cover bolts 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7.

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harley clutch torque specs